Industrial Water Filter Cartridge
Efficient Filtration | Long Service Life | Customizable Options
Our industrial water filter cartridges are essential components in water treatment systems, designed to remove contaminants effectively and ensure consistent water quality.
These cartridges play a critical role in various industries, including manufacturing, food and beverage processing, pharmaceuticals, and power generation. By utilizing advanced filtration technology, we provide reliable solutions tailored to meet the specific demands of industrial operations.
Product Features
- 100% pure PP material, filter media meets PDA-related requirements.
- Manufactured, tested, and packaged in a cleanroom environment to ensure product cleanliness.
- Utilizes hot melt welding technology, free from any adhesives, ensuring contamination-free performance.
- Wide-width deep-pleated design provides ultra-low pressure drop and extended service life.
- Multi-layer membrane design enables graded filtration, enhancing filtration efficiency and service life.
- Large filtration area combined with a gradually tapering conical pore structure minimizes shear force.
Technical Specifications
| Parameter | Details |
|---|---|
| Name | Industrial Water Filter Cartridge |
| Inner Diameter | 32 mm |
| Outer Diameter | 68 mm / 69 mm |
| Length | 5", 10", 20", 30", 40" |
| Material | Polypropylene, Nylon Membrane, PTFE Membrane, etc. |
| Effective Filtration Area | ≤ 0.55 m² per 10 inches |
| Maximum Working Temperature | 80°C at 0.1 MPa |
| Precision | 0.1, 0.2, 0.45, 5, 10, 20, 40, 50 µm |
| Differential Pressure | Forward: 4.2 bar; Reverse: 2.1 bar |
| Interface | 226, 222, 224, 220, 215; Flat Pressure Type; Fin Type; Three-Piece Type; Meltblown Plugs |
Industrial Water Filter Cartridge Size
Material structure and specifications
| Material structure | Specifications | Φ68 | Φ83 | Φ130 | |||
|---|---|---|---|---|---|---|---|
| Filter layer | Polypropylene | ||||||
| Support layer/flow guide layer | Polypropylene | ||||||
| Housing and end caps | Polypropylene | ||||||
| Central rod | Polypropylene/316L stainless steel | ||||||
| Connectors | Polypropylene/Polypropylene + stainless steel | ||||||
| Connector style | 222, 226, 334 flat mouth | ||||||
| Sealing material | Silicone rubber, EPDM rubber, nitrile rubber, Teflon-coated fluorine rubber, Teflon-coated silicone rubber, fluorine rubber | ||||||
| Accuracy | 0.1um、0.22um、0.45um、1.0um、3.0um、5.0um、10um、15um、25um、30um、 50um、100um | ||||||
| Dimension specifications | Outer diameter | 68mm | 83mm | 130mm | |||
| Length | 5 inches, 10 inches, 20 inches, 30 inches, 40 inches | ||||||
| Filter area | ≥0.52 m²/10 inches | ≥0.52m2/0.89m2 | ≥1.1m2/1.8m2 | ||||
| Maximum operating conditions | Maximum forward pressure differential | 0.52MPa(75psi)@25C(77F)、0.19MPa(27psi)@82C(179F) | |||||
| Maximum reverse pressure differential | 0.21 MPa (30 psi) @ 25°C (77°F) | ||||||
| Maximum operating temperature | 80°C (actual operating temperature determined by site conditions) | ||||||
Industrial Water Filter Cartridge flow characteristics
Application Areas for Industrial Water Filter Cartridges
Industrial water filter cartridges are versatile and widely used across various industries, including:
- Seawater Desalination: Essential for pre-treatment processes in converting seawater into potable water.
- Pharmaceutical Industry: Provides high-purity water for production and cleaning processes.
- Food and Beverage Industry: Filters water used in processing beverages, alcohol, and food production.
- Petrochemical Industry: Removes contaminants from water used in chemical processing and cooling systems.
- Paint and Coating Applications: Ensures water quality in formulations and cleaning operations.
- Power and Electronics Industry: Supports cooling systems and other critical processes requiring filtered water.
These application areas highlight the adaptability and reliability of industrial water filter cartridges in demanding environments.
What Are Industrial Water Filter Cartridges?
Industrial water filter cartridges are essential for clean, safe water in demanding environments. Designed to remove sediments, chemicals, and other contaminants, they ensure water quality while protecting downstream systems. Common applications include pharmaceuticals, food and beverage production, petrochemicals, and seawater desalination.
Types of Industrial Filter Cartridges
We offer a variety of cartridges to meet specific filtration needs:
- Sediment Filter Cartridges: Remove larger particles like sand, silt, and rust, ideal for pre-filtration.
- Carbon Filter Cartridges: Reduce chlorine, VOCs, and chemicals, improving water taste and odor.
- Pleated Filter Cartridges: Maximize surface area for higher dirt-holding capacity and extended service life.
- Specialty Filter Cartridges: Target specific contaminants like heavy metals, microbes, or oils for advanced filtration.
With materials like polypropylene, PTFE, and stainless steel, our cartridges handle everything from general filtration to harsh chemical environments.
Why Water Treatment Matters
Industrial water filter cartridges play a critical role in:
- Contaminant Removal: Ensure cleaner, safer water by removing sediments, chemicals, and impurities.
- Equipment Protection: Prevent fouling, corrosion, and wear, reducing maintenance costs and extending system life.
- Regulatory Compliance: Meet strict water quality standards for various industries.
- Efficiency and Reliability: Maintain uninterrupted processes, improve productivity, and reduce downtime.
By integrating our industrial water filter cartridges into your system, you’ll achieve superior water quality and protect your operations. Contact us today for expert guidance in selecting the right cartridge for your needs!
How Industrial Water Filtration Systems Operate?
Industrial water filtration systems are designed to purify water efficiently and reliably. Here’s an overview of their key components and the filtration process:
Key Components of a Filtration System
- Filter Housing: Encases the cartridge, withstands high pressure, and prevents leaks.
- Filter Cartridges: Removes contaminants like sediment, chemicals, or microbes, tailored to specific applications.
- O-Rings and Seals: Ensure a leak-proof system for uninterrupted operation.
- Support Structures: Hold cartridges in place for optimal water flow and easy maintenance.
Filtration Process Overview
- Water Intake: Raw water enters the system through an inlet designed for specific flow rates.
- Pre-Filtration: Removes large particles (e.g., sand, silt, rust) to protect downstream components.
- Primary Filtration: Specialized cartridges target fine particulates, chemicals, or microbes.
- Flow Dynamics: Ensures even water contact with filtration media for consistent results.
- Clean Water Output: Delivers purified water to its application point, free from impurities.
Why Flow Rate Matters
Flow rate is critical for system efficiency and performance:
- Meeting Demands: Handles high water volumes for industries like power plants or manufacturing.
- Maintaining Efficiency: Ensures contaminants are captured without overloading the filter.
- Extending System Life: Balanced flow rates reduce strain on components, minimizing wear and maintenance.
By understanding these components and processes, you can ensure your filtration system operates at peak performance. Contact us today for expert guidance in selecting the right system and flow rate for your needs!
Selecting the Right Industrial Filter Cartridge
Choosing the right filter cartridge is essential for maintaining water quality and system efficiency. Here’s what to consider:
1. Micron Ratings and Their Impact
- Fine Filtration: Lower micron ratings (e.g., 0.2 µm) capture smaller particles like bacteria and fine sediments, ideal for ultra-pure water needs.
- Coarse Filtration: Higher micron ratings (e.g., 50 µm) are suited for sediment removal in pre-filtration stages.
- Custom Solutions: Align the micron rating with your application to balance flow rate and particulate removal.
2. Material Considerations
Choose the right material based on your filtration environment:
- Polypropylene (PP): Versatile, chemical-resistant, and cost-effective for general-purpose filtration.
- Nylon: Durable and pressure-resistant, ideal for high-temperature and precision applications.
- Stainless Steel: Reusable, durable, and resistant to chemicals, perfect for demanding environments and aggressive fluids.
3. Cartridge Replacement Factors
Regular replacement ensures system efficiency and water quality:
- When to Replace: Look for reduced water flow, pressure drops, or visible wear and clogging.
- Replacement Intervals: Vary based on application, water quality, and usage. Follow tailored guidelines for timely changes.
- Maintenance Tips: Routine inspections help identify wear early and prevent system disruptions.
By analyzing your operational needs, selecting the right micron rating and material, and maintaining a proper replacement schedule, you can enhance the performance and reliability of your filtration system. Contact us today for expert guidance and tailored recommendations!
Maintenance and Replacement of Industrial Filters
Proper maintenance and timely replacement of filter cartridges are essential for consistent performance and system longevity. Here’s how to keep your filtration system running efficiently:
When to Replace Filter Cartridges
- Key Indicators:
- Reduced Water Flow: A drop in flow rate signals clogging.
- Pressure Drops: Significant pressure changes indicate a struggling cartridge.
- Visible Wear: Tears, discoloration, or material collapse mean it’s time for a replacement.
- Replacement Intervals:
- Vary based on cartridge type, water quality, and usage.
- High-demand systems may require more frequent replacements.
Maintenance Tips for Longevity
- Inspect Components: Regularly check housing, seals, and cartridges for wear or leaks.
- Clean the Housing: Remove debris during cartridge replacement to prevent contamination.
- Monitor Pressure: Watch for abnormal pressure levels to detect blockages or issues.
- Protect Against Harsh Conditions: Operate within recommended temperature and pressure ratings.
Cartridge Filtration Best Practices
- Use the Right Cartridge: Match micron rating, material, and system requirements to your application.
- Ensure Proper Installation: Secure cartridges and align seals to prevent leaks.
- Follow Manufacturer Guidelines: Adhere to instructions for flow rates and compatible components.
- Monitor Performance: Track water quality and flow rate to identify maintenance needs early.
By following these best practices, you can ensure the longevity and efficiency of your filtration system. Contact us today for expert guidance on maintenance, replacement schedules, or selecting the right filtration products!
Industrial Water Filter Cartridge FAQs
Q: What is an industrial water filter cartridge?
A: An industrial water filter cartridge is a specialized filtration device used to remove contaminants from water in industrial processes. These cartridges are installed in filtration systems to ensure the production of clean, high-quality water for diverse applications.
Q: How does a cartridge filter work in industrial filtration?
A: A cartridge filter operates by passing water through its filtration media, where particles, impurities, and contaminants are trapped. This process ensures that the water meets the required standards for industrial use.
Q: What are the benefits of using pleated cartridges in filtration applications?
A: Pleated cartridges provide a larger filtration surface area, which increases their contaminant-holding capacity. This extended capacity results in longer service life, reduced maintenance needs, and more efficient filtration compared to non-pleated designs.
Q: What materials are commonly used in industrial water filter cartridges?
A: Common materials include polypropylene, polyester, and stainless steel. Polypropylene is widely used for its versatility, while stainless steel offers durability and corrosion resistance, making it ideal for challenging industrial environments.
Q: How do I select the right filter cartridges for industrial filtration?
A: Selecting the right filter cartridge depends on factors like water quality requirements, the types of contaminants, operating temperatures, chemical compatibility, and required flow rate. Understanding these specifications will help you choose the most suitable option for your system.
Q: Can granular activated carbon be used in industrial water filter cartridges?
A: Yes, granular activated carbon is commonly used to improve water quality by removing chlorine, odors, unpleasant tastes, and organic impurities. It is especially useful in applications requiring chemical reduction.
Q: What is the importance of replacement cartridges in maintaining filtration systems?
A: Regular replacement of cartridges is essential to maintain filtration efficiency. Over time, cartridges become clogged with contaminants, reducing their performance. Replacing them on schedule ensures consistent water quality and protects your filtration system.
Q: What role does polyphosphate play in industrial water filtration?
A: Polyphosphate is used in water treatment to prevent scale buildup and minimize corrosion in equipment. By reducing scaling, it enhances system efficiency and protects critical components from damage.
Q: How do backwashing filters work in industrial applications?
A: Backwashing filters use a reverse flow of water to clean and rejuvenate the filter media. This process removes trapped contaminants, restores filter efficiency, and extends the life of the filtration system, making it suitable for high-demand industrial operations.