PP Pleated Filter Cartridge
Efficient Filtration | Long Service Life | Customizable Options
The PP Pleated Filter Cartridge is constructed with an ultra-fine polypropylene fiber membrane, supported by non-woven fabric or wire mesh layers, and folded into a pleated structure. Its core components include the filter membrane, support layers, central rod, and end caps. Using hot melt welding technology, the housing is expertly crafted without adhesives, ensuring a secure seal with no leakage or risk of secondary contamination.
Key Benefits of Using PP Material
- Chemical Resistance – Compatible with many acids, alkalis, and solvents.
- Thermal Stability – Can withstand temperatures up to 80°C (176°F).
- Hydrophobic Properties – Resists moisture absorption, making it ideal for aqueous and solvent-based filtration.
- Non-Toxic & FDA-Compliant – Safe for food, beverage, and pharmaceutical applications.
Features of PP Pleated Filter Cartridge
High Flow Rate and Low Pressure Drop
We’ve engineered our PP Pleated Filter Cartridge to provide an impressive flow rate without compromising filtration quality. The pleated structure increases the surface area significantly, allowing for high-volume filtration while maintaining a low pressure drop. This means you’ll see reduced energy consumption and operational costs, as your systems won’t have to work as hard to maintain flow. It’s an ideal solution for industries requiring high-throughput filtration with consistent performance.
Wide Chemical Compatibility
One of the standout features of our PP Pleated Filter Cartridge is its exceptional resistance to a broad range of chemicals. Polypropylene is highly compatible with acids, alkalis, and organic solvents, making our cartridge suitable for chemically demanding environments. Whether you’re working in chemical processing, pharmaceutical production, or water treatment, this versatility ensures that you can rely on our cartridges, even in challenging circumstances.
Suitable for aggressive chemicals, including:
- Acids (HCl, H₂SO₄)
- Bases (NaOH, KOH)
- Organic solvents (Alcohols, Acetone)
Durable and Long-Lasting Design
Durability is at the core of our PP Pleated Filter Cartridge. Constructed from high-quality polypropylene material, the cartridge resists wear and retains its structural integrity over time. Our hot melt welding technology ensures a robust and adhesive-free construction, eliminating leakage or secondary contamination risks. This long lifespan reduces the frequency of replacements and minimizes waste, providing an environmentally friendly option that saves you money in the long run.
- Reinforced polypropylene core for structural integrity.
- Resists clogging, extending filter life.
- Heat-sealed pleats prevent media migration.
| Category | Specifications |
|---|---|
| Size & Dimensions | Outer Diameter: 69 mm |
| Length Options: 10", 20", 30", 40" | |
| Filtration Precision: 0.1 - 200 μm | |
| Effective Filtration Area: 0.65 m² per 10" | |
| Material Composition | Filter Media: Polypropylene (PP) |
| Support Layer / Diversion Layer: Polypropylene (PP) | |
| Shell / End Cap: Polypropylene (PP) | |
| Center Rod: Polypropylene (PP) or Stainless Steel (SS) | |
| Operational Parameters | pH Range: 1 - 13 |
| Normal Working Temperature: ≤ 60°C | |
| Maximum Working Temperature: 80°C | |
| Sealing & Construction | Sealing Method: Heat Fusion Welding (Adhesive-Free) |
| Seal Material Options: Silicone Rubber, Butyl Rubber, EPDM, Viton Rubber | |
| Performance | Maximum Positive Differential Pressure: 0.42 MPa (at 25°C) |
| Maximum Counter Pressure Difference: 0.28 MPa (at 25°C) | |
| Sterilization Conditions: 121°C for 30 minutes |
Flow Speed and Performance under Different Pressures
The pleated design of our PP Pleated Filter Cartridges significantly increases the filtration surface area, enabling a remarkably high flow rate without compromising efficiency.
Thanks to this innovative structure, the cartridges experience minimal pressure differentials compared to traditional filters. This makes fluid movement more efficient and reduces strain on your system.
Additionally, the cartridges excel in capturing particles of specified sizes, ensuring dependable and precise filtration performance across various applications.
Applications of PP Pleated Filter Cartridge
At Top Filter Bag, I’m committed to offering solutions that meet diverse industry demands with unmatched performance and reliability. The PP Pleated Filter Cartridge excels across various applications, delivering consistent and efficient filtration. Below, I’ll outline its key uses in specific industries and how it supports optimized system performance.
Why Choose Our PP Pleated Filter Cartridge?
When selecting the best filtration solution for your applications, I know you need a product that balances performance, quality, and versatility. Our PP Pleated Filter Cartridge is carefully crafted to meet those exacting demands. This cartridge is designed to go above and beyond, from its manufacturing excellence to its compliance with stringent regulatory standards. Below, I’ll walk you through the key reasons why it’s the right choice for your needs.
Manufactured in ISO-Certified Facilities
Quality is at the core of what we do, and I’m proud to say that our PP Pleated Filter Cartridges are manufactured in ISO-certified facilities. This means each cartridge adheres to internationally recognized quality management standards, ensuring reliability and consistency in every unit we produce. From the raw materials we use to the precision of the pleated construction, nothing is left to chance. These facilities follow rigorous manufacturing protocols, so you can trust that every filter you receive meets the highest benchmarks for performance and durability.
Meets USP Class VI Standards
The safety of your applications is essential, and that’s why our PP Pleated Filter Cartridge complies with USP Class VI standards. This certification guarantees that the materials used in the cartridge are biocompatible and do not release harmful substances when in contact with clean water, pharmaceutical solutions, or other critical fluids. Whether you’re operating in the pharmaceutical, food, or biotech industries, I understand how vital compliance and safety are to your processes. Knowing they meet the strictest regulatory requirements, you can manage these cartridges with peace of mind.
Customizable Options for Specific Needs
No two operations are the same, so I’m committed to offering customizable options tailored to your specific requirements. From different micron ratings to varying lengths or end-cap materials, the PP Pleated Filter Cartridge can be adapted to match the unique demands of your system. Whether you need enhanced filtration precision or compatibility with specific chemicals, I’ll work to ensure the solution perfectly aligns with your needs. Customization ensures operational efficiency while minimizing downtime and disruptions so that you can focus on your goals.
By choosing our PP Pleated Filter Cartridge, you’re not just investing in a reliable product but partnering with a team dedicated to supporting your success. With superior quality, regulatory compliance, and adaptability, I’m confident that this cartridge will exceed your expectations and deliver outstanding performance for your application.
PP Pleated Filter Cartridge FAQs
Q: What is a PP pleated filter cartridge?
A: A PP pleated filter cartridge is a filtration device made from polypropylene that utilizes a pleated design to increase surface area, enhancing its filtration capabilities for various liquids, including water.
Q: How does the pleated design of the cartridge improve filtration?
A: The pleated design of the pleated filter cartridge increases the surface area available for filtration, allowing for higher flow rates and improved dirt holding capacity, which enhances overall filtration efficiency.
Q: What is the typical micron rating for a PP pleated filter cartridge?
A: PP pleated filter cartridges are available in various micron ratings, commonly including options such as 1 micron, which allows for the removal of fine particles and contaminants from liquids.
Q: What materials are used to construct pleated filter cartridges?
A: Pleated filter cartridges can be constructed from materials such as polypropylene (PP), nylon, polyvinylidene fluoride (PVDF), and polytetrafluoroethylene (PTFE), each offering different chemical compatibility and filtration properties.
Q: What are the advantages of using PP pleated filter cartridges?
A: Advantages of using PP pleated filter cartridges include long service life, high flow rates, excellent chemical compatibility, and a high dirt holding capacity, making them suitable for a wide range of applications.
Q: How do I determine the right pleated cartridge for my application?
A: To determine the right pleated cartridge filter for your application, consider factors such as the required micron rating, flow rates, chemical compatibility, and the specific contaminants you need to remove from your fluid.
Q: Can PP pleated filter cartridges be used in high flow applications?
A: Yes, PP pleated filter cartridges are designed to accommodate high flow rates due to their increased surface area and pleated design, making them ideal for applications where efficient flow is essential.
Q: What is the service life of a pleated cartridge filter?
A: The service life of a pleated cartridge filter depends on factors such as the type of liquid being filtered, the concentration of contaminants, and the flow rate. Regular monitoring and replacement based on pressure drop can help maintain optimal performance.
Q: How do I ensure the chemical compatibility of a pleated filter cartridge?
A: To ensure the chemical compatibility of a pleated filter cartridge, refer to the manufacturer's specifications and compatibility charts, which provide guidance on which materials are suitable for use with specific chemicals.
Q: What is the role of the end cap in a pleated filter cartridge?
A: The end cap in a pleated filter cartridge serves to seal the filter media, ensuring that all fluid passes through the filter and preventing bypass, which is essential for maintaining effective filtration performance.
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