Nylon Pleated Filter Cartridge
Efficient Filtration | Long Service Life | Customizable Options
At Top Filterbag, we manufacture Nylon Pleated Filter Cartridges as high-performance filtration solutions designed for precision liquid filtration applications. These cartridges comprise a nylon 6 or 66 microporous membrane pleated to maximize surface area while maintaining excellent flow characteristics. The membrane is securely supported between inner and outer protective layers of non-woven polypropylene or stainless steel mesh, creating a durable filtration structure.
Our cartridges are produced using advanced thermal bonding techniques that eliminate the need for adhesives, ensuring no contamination risk to your filtered media. This construction method provides superior integrity compared to conventional glued designs.
Key Features and Benefits
When you choose my Nylon Pleated Filter Cartridge, you invest in a filtration solution that excels in quality and performance. Here’s what sets it apart:
Exceptional Filtration Performance
The nylon 6 microporous membrane ensures precise filtration, effectively capturing contaminants while allowing optimal flow rates. Its consistency in achieving high filtration accuracy makes it ideal for critical applications requiring dependable and repeatable results.Extended Lifespan
We’ve significantly increased the filtration surface area by utilizing a pleated structure. This design enables the cartridge to handle larger volumes of fluid or gas with minimal pressure drop, reducing the need for frequent replacements and maximizing cost-efficiency.Robust and Reliable Construction
The integrated support layers made of non-woven fabric or wire mesh enhance the cartridge’s durability, making it capable of withstanding varying operating conditions. With advanced end-sealing and edge-sealing technologies, the construction maintains its integrity throughout its usage, even in demanding environments.Chemical Compatibility
Designed to suit a wide range of applications, the nylon 6 material is highly compatible with many chemicals, including specific acids and solvents. This versatility allows the cartridge to perform effectively in pharmaceuticals, food and beverage, electronics, and more industries.Adhesive-Free Manufacturing
We’ve deliberately chosen a manufacturing process that eliminates adhesives and additives. This ensures the cartridge maintains its purity and is suitable for applications where contamination risks must be minimized, such as in sterile and high-purity environments.Eco-Friendly and Cost-Effective
With a reliable design that supports cleaning and reuse, the cartridge offers a more sustainable and economical option for filtration. Its reusability reduces waste and adds more value to its operational life.
By selecting our Nylon Pleated Filter Cartridges, you choose advanced filtration technology that easily meets your most demanding requirements. I’m here to help you optimize your filtration processes and ensure your operations run smoothly. Learn more about how these cartridges can enhance your system’s performance.
| Category | Parameter |
|---|---|
| Size & Specifications | Outer Diameter (OD): ￠69mm |
| Length: 10”, 20”, 30”, 40” | |
| Filtration Precision: 0.1 - 200 Micron | |
| Effective Filtration Area: 0.4 - 0.5 m² per 10” | |
| Material | Filter Media: Nylon Microporous Membrane |
| Support/Diversion Layer: Polypropylene (PP) | |
| Shell/End Cap: Polypropylene (PP) | |
| Center Rod: Polypropylene (PP) or Stainless Steel (SS) | |
| Sealing Ring Material: Silicone Rubber, EPR, Nitrile Rubber, Fluorous Rubber, Teflon Rubber, Teflon Coated Rubber | |
| Operational Parameters | pH Range: 6 - 14 |
| Normal Working Temperature: ≤ 60°C | |
| Maximum Working Temperature: 80°C | |
| Sterilization: Online at 121°C for 30 minutes per cycle | |
| Performance | Endotoxin: < 0.25 EU/mL |
| Soluble Substance: < 0.03 g/10” |
Flow Rate vs Differential Pressure Performance
- The pleated structure of the Nylon Pleated Filter Cartridge is specifically engineered to maximize surface area, enabling rapid fluid flow while maintaining outstanding filtration efficiency.
- Its innovative design minimizes pressure drops compared to conventional filters, as the numerous folds create a streamlined pathway for fluid, ensuring efficient flow even under demanding conditions.
- Additionally, the cartridge offers a high retention capacity, effectively capturing impurities larger than its rated micron size. This ensures that contaminants are reliably removed while maintaining consistent performance, making it an excellent choice for applications requiring precise and efficient filtration.
Applications of Nylon Pleated Filter Cartridges
Pharmaceutical and Biotechnology Uses
We have developed Nylon Pleated Filter Cartridges with the precision and reliability needed to meet the stringent requirements of the pharmaceutical and biotechnology industries. These filters are ideal for processes requiring high sterility, such as producing injectable drugs, vaccines, and cell culture media. The nylon membrane’s ability to consistently retain particles and microorganisms ensures product integrity and purity.
Furthermore, the cartridges are compatible with various cleaning agents and sterilization methods, making them well-suited for environments where reuse and hygiene are paramount. Whether in upstream or downstream bioprocessing, these filters provide the performance and consistency demanded by critical pharmaceutical applications.
Industrial and Chemical Filtration Applications
For industrial processes, we designed Nylon Pleated Filter Cartridges to offer exceptional chemical compatibility and durability. They excel in applications where daily exposure to various solvents, weak acids, or cleaning agents is common. Their robust construction can withstand high pressures and varying temperatures, ensuring reliable operation even in demanding environments.
The cartridges are handy for applications like paint and coating filtration, where precise particle removal is essential to achieve a uniform product finish. Other industrial uses include the filtration of lubricants, coolants, and chemicals in manufacturing processes. No matter the challenge, these filters offer a dependable solution for maintaining operational efficiency and product quality.
Food and Beverage Industry Applications
The food and beverage industry requires filtration solutions that meet strict safety and quality standards, and we engineered Nylon Pleated Filter Cartridges to fulfill these needs. Their adhesive-free manufacturing ensures they maintain purity, making them ideal for applications such as sugar syrups, dairy products, and beverage production.
Their high retention capacity and compatibility with high flow rates allow for efficient particulate matter filtration, ensuring clarity and quality in the final product. Additionally, these cartridges comply with food-grade standards, offering peace of mind in operations where contamination risks must be minimized. From breweries to dairy plants, these filters are designed to support the rigorous demands of food and beverage production.
These diverse applications highlight the versatility and reliability of my Nylon Pleated Filter Cartridges. They are tailored to address the specific demands of pharmaceutical, industrial, and food and beverage processes, offering trusted solutions across multiple industries.
Maintenance and Usage Guidelines
Proper Installation Tips
I recommend following these steps to ensure the proper installation of the Nylon Pleated Filter Cartridges. Begin by carefully inspecting the cartridge and housing for visible damage or contamination. This initial check helps to maintain the integrity of the entire filtration system. During installation, ensure the cartridge fits snugly into the housing by aligning it according to the manufacturer’s instructions. A secure fit prevents bypass or leaks that could compromise filtration performance.
Additionally, it’s essential to prime the filter by allowing a small amount of liquid to flow through it before beginning full-scale operations. This step helps to remove any trapped air and prepares the filtration membrane for optimal performance. By adhering to these guidelines, you can guarantee that the cartridge operates as intended from the outset.
Maintenance for Prolonged Lifespan
Regular maintenance is key to extending the lifespan of your Nylon Pleated Filter Cartridges. I recommend routine cleaning to remove accumulated particulates and contaminants. Depending on the application and level of filtration required, this cleaning can involve flushing the cartridge with an appropriate cleaning solution. Always use cleaning agents compatible with nylon membranes to avoid potential damage.
Additionally, periodic system checks are crucial for sustaining optimal performance. Monitor the differential pressure across the cartridge regularly. A significant pressure increase can indicate clogging and necessitate immediate cleaning or replacement. Standardizing maintenance intervals based on operating conditions can prevent premature wear and maintain system efficiency over time.
Replacement Indicators
Knowing when to replace the Nylon Pleated Filter Cartridge is vital for maintaining the efficiency and reliability of your operations. I suggest closely monitoring the cartridge’s differential pressure; when it exceeds the recommended limit, it may have reached its filtration capacity.
Visual inspection can also reveal indicators such as visible degradation, discoloration, or damage to the pleats. Furthermore, if filtration performance declines noticeably, such as reduced flow rates or lower contaminant retention, it’s a clear sign that replacement is necessary. Timely cartridge replacement ensures continued efficiency and minimizes the risk of system downtime or contamination.
Adhering to these guidelines can maximize the performance, reliability, and lifespan of the Nylon Pleated Filter Cartridges while ensuring consistent filtration results across your applications.
Why Choose Our Nylon Pleated Filter Cartridges?
Advanced Manufacturing and Quality Standards
We take pride in producing Nylon Pleated Filter Cartridges that adhere to the highest manufacturing and quality standards. We use advanced equipment and processes to ensure precision and consistency in every cartridge we create. Each nylon membrane is tested rigorously to guarantee its efficiency in retaining particles and contaminants, making it a reliable component in any filtration system.
Our commitment to quality is further demonstrated through comprehensive inspections. Every cartridge undergoes thorough checks for pore uniformity, material integrity, and structural durability. By adhering to industry certifications and stringent quality protocols, we consistently deliver products you can rely on for performance, reliability, and peace of mind across applications.
Customization Options for Unique Needs
We understand that every operation has unique filtration requirements, so we offer tailored solutions. Our Nylon Pleated Filter Cartridges can be customized to meet your specifications, including precise pore sizes, specialized materials, or dimensions to fit specific housings.
We offer options like reinforced construction and specialized gaskets to enhance compatibility with challenging conditions. Whether your application requires high chemical resistance, temperature tolerance, or unique design features, we work closely with you to deliver cartridges that meet your needs. Our focus on customization allows our products to integrate seamlessly into diverse systems while delivering consistently outstanding results.
Proven Performance Across Applications
Our Nylon Pleated Filter Cartridges have a proven track record of performance in various industries and applications. The cartridges’ pleated structure provides an expanded filtration surface area, optimizing flow rates and contaminant retention.
Our cartridges deliver consistent and reliable results in pharmaceutical production, food and beverage processing, or industrial filtration. They are particularly effective in high-sterility environments, ensuring product purity in biopharmaceutical manufacturing or maintaining clarity and quality during beverage production. Their robust construction and ability to perform under varying conditions make them the trusted choice for countless processes.
By choosing our Nylon Pleated Filter Cartridges, you are selecting a solution that combines advanced manufacturing, tailored design options, and proven results across applications. We are dedicated to meeting your highest quality, reliability, and performance expectations.
Nylon Pleated Filter Cartridge FAQs
What is a nylon pleated filter cartridge used for in filtration systems?
Our nylon pleated filter cartridges are primarily used in high-efficiency filtration applications. They effectively remove particulates and contaminants from various fluids, making them indispensable for pharmaceutical and industrial processes that require precise filtration.
What are the advantages of using general-grade nylon in filter cartridges?
General-grade nylon provides excellent chemical resistance and high purity. Its versatility makes it well-suited for a wide range of filtration applications, ensuring reliable performance and broad compatibility.
Can you explain the brhny-series bio-burden reduction grade of nylon filter cartridges?
Our brhny-series bio-burden reduction grade nylon filter cartridges are specifically designed to minimize bioburden. This ensures that filtered effluent remains free from microbial contaminants, making them ideal for critical filtration processes.
What does the term “absolute rated n66 membrane” refer to in nylon filter cartridges?
An absolute rated n66 membrane refers to a nylon filter that guarantees a defined level of filtration efficiency. It ensures the effective removal of particles above a specific size, providing precision and reliability in filtration.
How does the filtration efficiency of nylon pleated filters compare to other materials?
Nylon pleated filters often exceed the filtration efficiency of materials like polypropylene. They are especially effective in applications that demand high purity and retention of fine particulates.
What is the significance of the hydrophilic properties of nylon membrane filters?
The hydrophilic properties of nylon membrane filters improve wettability. This allows for better fluid flow and filtration efficiency, particularly for aqueous solutions, making them an excellent choice for water-based applications.
Are there specific applications where a nylon filter cartridge is preferred over a PTFE membrane?
Yes, nylon filter cartridges are often preferred for filtering aqueous solutions or in scenarios where high purity is essential. PTFE membranes, on the other hand, are better suited for applications involving aggressive solvents or harsh chemicals.
What should be considered when selecting a nylon pleated filter cartridge for a specific application?
When choosing a nylon pleated filter cartridge, you should consider fluid compatibility, the required micron rating, flow rate, and whether endotoxin removal is necessary. Evaluating these factors ensures optimal filtration performance for your specific needs.
Can nylon pleated filter cartridges be used for high-flow applications?
Absolutely. Our nylon pleated filter cartridges are engineered to handle high flow rates, making them ideal for industrial and pharmaceutical processes that require efficient and consistent filtration.
Ordering Information
The “Ordering Information” section is designed to simplify selecting and customizing the Nylon Pleated Filter Cartridge to meet your specific filtration needs. This section provides a detailed breakdown of key parameters, such as removal rating, cartridge length, end cap type, and seal material. Each parameter is represented by a unique code, allowing you to configure the cartridge precisely for your application requirements.
This table helps you identify the specifications that align with your operational demands, ensuring compatibility with your system and adherence to industry standards. Whether you need a specific micron rating, a particular end cap design, or a preferred seal material, this section guides you in creating a tailored solution for optimal filtration performance.
| ORDERING INFORMATION | ||||
|---|---|---|---|---|
| NUMBER | REMOVAL RATING | LENGTH(INCH) | END CAP TYPE | SEAL MATERIAL |
| top NL6 | 010=0.1μm | 05-5" | F-DOE | S=Silicone |
| top NL66 | 022=0.22μm | 10-10 | M=222/Flat | E-EPDM |
| 045=0.45μm | 20-20 | P=222/Fin | V=Viton | |
| 1=1μm | 30=30" | T=226/Flat | T=E-FKM | |
| 3=3μm | 40-40m | Q=226/Fin |
Simple Ordering Options
Customizing your Nylon Pleated Filter Cartridge is easy! Here’s what you can choose:
- Filtration Level: Select the desired filtration level (e.g., 0.1 μm, 0.22 μm, 0.45 μm).
- Cartridge Size: Available in lengths like 5″, 10″, 20″, 30″, and 40″.
- End Cap Style: Pick the type that fits your system for easy installation.
- Seal Material: Select from options such as silicone or EPDM for a secure and reliable seal.
Not sure what to pick? Our team is ready to help you find the perfect match for your needs!