Laboratory Single Bag Filter
Efficient Filtration | Long Service Life | Customizable Options
Laboratory bag filters typically use models 3 or 4 from the single-bag filter series, with a design flow rate of approximately 1 to 3 L/min. These are classified as small-sized filters.
The experimental-grade filters are compact, feature a rational design, and are highly portable. They are ideal for research institutions, universities, and factory R&D centers for small-scale or pilot-scale testing.
The filter precision can be selected within a range of 0.5 to 500 microns.
The inner and outer surfaces of the filter are mechanically sandblasted and polished for a smooth finish and easy cleaning. As is known, bag-type filters employ a side-in, side-out filtration method, though a side-in, bottom-out configuration is also possible. The filtration liquid is pressurized or drawn into the filter housing via a pipeline, where it passes through the filter bags supported by electro-polished perforated metal mesh, resulting in the separation of solids and liquids, with the filtered liquid exiting the system.
Technical Specifications
| Parameter | Specification |
|---|---|
| Maximum Operating Pressure | 0.7 MPa |
| Maximum Operating Temperature | 90°C |
| Filter Area | 0.06–0.12 m² |
| Flow Rate | 1–12 m³/h |
| Inlet/Outlet Pipe Size | 2–10 inches |
| Sleeve Material | SUS304 or SUS316L |
| Sleeve Surface Treatment | Polished or High-Pressure Shot Blasting |
Advantages of Using a Bag Filter in Laboratories
For laboratory environments requiring reliable and efficient filtration systems, bag filters stand out as a versatile and cost-effective solution. Designed to handle a variety of applications, these filters combine simplicity, effectiveness, and adaptability. Below, we explore their key benefits, focusing on the advantages of stainless steel bag filter housings, the cost-efficiency of single bag filters, and how filtration efficiency varies with these systems.
Why Choose a Stainless Steel Bag Filter Housing?
When it comes to ensuring durability and performance, stainless steel bag filter housings are the gold standard. We offer stainless steel options tailored for demanding laboratory environments where precision and reliability are crucial.
Exceptional Durability
Stainless steel housings, made of SUS304 or SUS316L, resist corrosion, even in highly reactive or humid conditions. This ensures long-term use with minimal maintenance, saving both time and operating costs.Hygienic and Easy to Clean
The smooth, polished surface of stainless steel housings prevents particle buildup, making them quick and easy to sanitize. This is essential for maintaining contamination-free environments in laboratories.Chemical Compatibility
Stainless steel is compatible with a wide range of chemicals and solvents, allowing for flexibility in various applications. Whether filtering aqueous solutions, solvents, or reactive fluids, our housings deliver dependable performance.Pressure Resistance
Laboratory bag filter housings must withstand varying operational pressures. Stainless steel housings are engineered to tolerate high pressure levels, ensuring safety and reliability during use.Sustainability and Reusability
Investing in stainless steel housings is not just practical but also environmentally responsible. Their durability reduces the need for frequent replacements, contributing to reduced waste and long-term sustainability.
What Makes Single Bag Filters Economical?
Single-bag filters are an excellent choice for labs, thanks to their simplicity and cost efficiency. Here’s what makes them a wise investment for various research and testing applications.
Low Initial Investment
Compared to multi-bag systems or other complex filtration setups, single-bag filters have a lower upfront cost, making them accessible for labs with budget constraints.Minimal Maintenance Costs
The straightforward design of single bag filters enables quicker inspections, cleaning, and replacements, reducing the need for extensive maintenance efforts. This translates into long-term savings.Optimized for Small-Scale Applications
These filters are designed with small- to mid-scale testing in mind, ensuring that labs don’t overspend on oversized equipment when a single bag filter can provide the required performance.Reduced Operating Expenses
With fewer components and lower power requirements, single bag filters help reduce ongoing operational costs, freeing up resources for other core laboratory functions.
How Does Filtration Efficiency Vary with Single Bag Filters?
Filtration efficiency is a critical consideration for laboratory applications, and single bag filters provide customizable levels of precision to meet specific needs.
Wide Filtration Range
We offer single bag filter systems with a precision range of 0.5–500 microns. This allows researchers to choose the exact filtration level required for the separation of fine particles or larger solids, ensuring methodical customization.Consistent Filtration Performance
Supported by an electro-polished perforated basket, the filter bag maintains structural integrity to deliver consistent filtration quality during extended use.Adaptability to Variable Flow Rates
Single bag filters efficiently handle flow rate ranges from as low as 1 L/min to as high as 12 m³/h. Such flexibility ensures optimized filtration without compromising throughput.Minimized Risk of Cross-Contamination
The side-in and side-out flow design featured in our filters minimizes turbulence, reducing the risk of cross-contamination often observed in less efficient systems.Enhanced Longevity of Filter Bags
The housing design and support basket significantly reduce particle clogging and filter bag wear, extending the lifespan of consumables and delivering enhanced value.
Final Thoughts
Our single bag filters combine efficiency, precision, and economy, making them a wise choice for laboratories engaged in research and development. By choosing stainless steel housings, you benefit from unmatched durability, chemical compatibility, and long-term cost savings. Additionally, the simplicity and adaptability of single bag filters ensure that both performance and practicality are maximized. Whether you’re conducting pilot-scale testing or small-batch processes, our systems are designed to exceed your expectations.
Contact us to learn more about how our bag filters can empower your laboratory’s filtration needs. We’re here to guide you every step of the way!
Applications of Laboratory Single Bag Filters
Our laboratory single bag filters are used across various industries and research environments, offering precision, efficiency, and adaptability. From academic laboratories to industrial testing facilities, these filters are designed to meet the unique demands of different applications. Below, we spotlight their essential applications within research institutions, R&D centers, and small-scale industrial processes.
Research Institutions and Universities
At research institutions and universities, the need for precise and reliable filtration is paramount. Our laboratory single bag filters provide a solution tailored to meet the stringent requirements of these environments.
Supporting Academic Research
Universities often conduct complex experiments that require controlled filtration systems. Whether isolating fine particles or processing chemical samples, our filters ensure consistent results, supporting groundbreaking academic research.Versatility Across Disciplines
Laboratories within biology, chemistry, environmental science, and engineering departments benefit from our filters. Their customizable precision, with a range of 0.5–500 microns, meets diverse experimental needs, from purifying solvents to analyzing micro-precipitates.Ease of Use for Students and Researchers
Our filters are compact and user-friendly, making them appropriate for both seasoned researchers and students alike. The straightforward maintenance and enhanced durability reduce downtime, allowing researchers to focus on advancing their studies.Compliance with Safety and Hygiene Standards
The stainless steel construction of our filters ensures a high standard of sanitation and corrosion resistance. This feature is particularly vital in academic settings, where contamination could compromise results or create safety hazards.
Pilot-Scale Testing in R&D Centers
Research and development (R&D) centers require filtration systems that can transition from concept to practical application. Our laboratory single-bag filters are ideally suited for pilot-scale testing, where adaptability and performance are crucial.
Precision in Product Development
During the development phase, achieving consistent and precise filtration is essential. Our filters provide the reliability needed to test and refine formulations, whether for pharmaceuticals, specialty chemicals, or innovative materials.Adaptability for Varied Testing Requirements
Pilot-scale testing often involves evaluating different flow rates, pressures, or material compatibilities. Equipped with options ranging from SUS304 to SUS316L stainless steel housings, our filters handle diverse pilot-scale scenarios with ease.Cost-Effective Testing Solutions
By choosing our single-bag filters, R&D centers benefit from a cost-efficient solution without compromising quality. The reduced operating and maintenance costs allow more resources to be allocated toward experimentation and product trials.Scalable for Future Applications
Although compact, our laboratory single-bag filters introduce processes and methodologies that are scalable for larger production, ensuring a seamless transition from R&D to industrial implementation.
Small-Scale Industrial Processes
For small-scale industrial applications, where precision and efficiency often determine success, our laboratory single-bag filters offer unmatched performance. They seamlessly integrate into processes requiring reliable filtration systems in compact setups.
Perfect for Niche Industries
Small industries, such as boutique beverage production, artisanal perfumery, or advanced material crafting, rely on effective filtration. Our filters provide the optimal balance of performance, size, and customization needed for such specialized operations.Improved Workflow Efficiency
With a design that supports swift installation and minimal downtime, our filters enable smoother workflows. This efficiency is crucial in small-scale setups where operational interruptions can significantly impact productivity.Flexible Filtration Options
The wide micron range of our filter bags allows users to select the precise filtration level required for their processes. Whether separating fine particles or clarifying liquid mixtures, our filters rise to every challenge.Durability and Longevity Under Industrial Conditions
The robust stainless steel design ensures resistance to wear and corrosion, maintaining performance in challenging small-scale industrial environments. This durability helps extend the lifespan of the filters, reducing replacement costs.
Final Thoughts
Our laboratory single bag filters are engineered to address the complex demands of research institutions, R&D centers, and small-scale industries. By delivering precision, adaptability, and cost-effectiveness, they ensure that our customers can achieve their goals seamlessly, regardless of their field or application. Whether you’re conducting experiments, testing new products, or managing precise industrial processes, our filters offer the reliability and performance you need. Contact us today to discover how our solutions can meet your filtration needs. We are here to assist you every step of the way!
Why Choose Our Laboratory Single Bag Filters?
Our laboratory single bag filters are designed to deliver the highest standard of filtration for specialized applications. Whether you’re conducting critical experiments or small-scale industrial processes, our single bag filters provide the reliability, efficiency, and adaptability you need. Below, we highlight why our filters are the superior choice, focusing on their performance, cost-effectiveness, and customizability.
Superior Performance and Reliability
We engineer our laboratory single bag filters to meet the rigorous demands of precise laboratory and industrial settings. Here’s how our products stand out:
Durable Construction
Each of our filters is crafted from premium materials, such as SUS304 or SUS316L stainless steel, ensuring they can withstand challenging environments. Their robust design guarantees long-term durability, even under frequent use.Consistent Filtration Quality
The precision design of our support baskets ensures consistent filtration performance over extended periods of time. From removing fine particles to separating solids and liquids, our filters consistently deliver uniform results.High Resistance to Wear and Corrosion
The polished surfaces and high-quality materials used in our filters not only enhance their aesthetic appeal but also offer superior resistance to corrosion and wear, ensuring dependable use over time.Pressure and Temperature Tolerance
Our filters are designed to withstand operating pressures of up to 0.7 MPa and temperatures as high as 90°C, providing reliable performance across a wide range of applications.Secure Sealing Mechanism
With advanced sealing options like O-rings made from silicone, EPDM, or Viton, we ensure the system remains leak-proof under various operational conditions, reducing risks and ensuring safety.
Cost-Effective Filtration Solutions
We understand the financial constraints of laboratories and small-scale industries, so we’ve developed solutions that offer both high value and affordability.
Low Initial Investment
Our single bag filters are more affordable compared to larger or more complex filtration systems. This makes them an excellent choice for laboratories or facilities operating on a budget.Reduced Maintenance Costs
The simplicity of our filter design means they are easy to clean, inspect, and maintain. This reduces the need for extensive interventions, lowering your long-term operational costs.Optimized for Efficiency
By minimizing downtime and maximizing throughput, our filters allow you to save on both energy use and labor costs. This efficiency translates to significant cost savings throughout the system’s lifetime.Extended Service Life
The high-quality materials and thoughtful design ensure that our filters last longer, further reducing the costs associated with frequent replacements or repairs.Scalable Solutions
Our systems are ideal for small to medium-scale applications, helping you avoid unnecessary expenses on oversized equipment while still providing the option to scale up when needed.
Tailored Configurations for Unique Needs
We recognize that no two applications are exactly the same, so we offer tailored solutions to meet your unique requirements.
Customizable Filtration Precision
Our laboratory single bag filters support a wide range of filtration precisions, from 0.5 to 500 microns. This allows you to select the perfect level of filtration for your needs, whether you’re isolating fine particles or processing larger solids.Multiple Connection Options
To ensure compatibility with your existing systems, we offer various inlet and outlet connections, including tri-clamp, flange, and thread types. This flexibility simplifies integration and reduces setup time.Multi-Surface Finishing Options
You can choose between mechanical polishing and high-pressure sandblasting for the inner and outer surfaces of the filter housing, depending on your preferences for cleanliness and performance.Variety of Materials
Whether you need SUS304 or SUS316L stainless steel, our material options ensure that your filters are chemically compatible with the substances you’re processing.Adjustable Design Features
With corrosion-resistant, adjustable foot supports, our filters are easy to install and reposition, making them adaptable to various laboratory or industrial layouts.
Our laboratory single bag filters are the culmination of exceptional engineering, thoughtful design, and a deep understanding of customer needs. They are designed to deliver superior performance, cost efficiency, and flexibility, ensuring they meet the demands of diverse research and industrial applications. By choosing our filtration solutions, you invest in reliability, precision, and adaptability.
Contact us today to learn more about how our laboratory single-bag filters can be tailored to meet your specific needs. We’re committed to helping you achieve optimal filtration results with ease and efficiency.
FAQs About Laboratory Single Bag Filter
Q: What is a Laboratory Single Bag Filter and what type of filtration does it provide?
A: A Laboratory Single Bag Filter is a filtration product designed for efficient removal of solids from liquids in various applications, particularly suitable for low flow and industrial uses. It utilizes a bag and support basket system to facilitate pre-filtration and ensure high-quality filtration outcomes.
Q: What materials are commonly used in the construction of a Laboratory Single Bag Filter?
A: Laboratory Single Bag Filters are typically constructed from corrosion-resistant materials such as stainless steel (SS304) or carbon steel, ensuring durability and resistance to various chemicals and environmental conditions.
Q: How does the seal of a Laboratory Single Bag Filter affect its performance?
A: The seal, often created by gaskets and rings, is crucial for the performance of the Laboratory Single Bag Filter. A secure seal prevents leaks and ensures that the filtration process is effective, thereby enhancing the reliability of the filtration system.
Q: What are the common applications of Laboratory Single Bag Filters in industrial settings?
A: Laboratory Single Bag Filters are commonly used in water treatment, food and beverage filtration, and waste water treatment processes. Their design allows for the efficient handling of various liquids while removing solid contaminants.
Q: Can Laboratory Single Bag Filters handle high temperatures?
A: Yes, many Laboratory Single Bag Filters are designed to withstand high temperatures, making them suitable for applications that require thermal resistance. It is important to check the specifications of the product to ensure it meets the temperature requirements of your specific application.
Q: Are there any related products to Laboratory Single Bag Filters that enhance their functionality?
A: Yes, related products such as support baskets, tri-clamp fittings, and various types of filter bags are available to enhance the functionality of Laboratory Single Bag Filters. These accessories help in achieving optimal filtration results and ease of handling.
Q: What are the benefits of using a Laboratory Single Bag Filter in beverage filtration?
A: The benefits of using a Laboratory Single Bag Filter in beverage filtration include economical operation, ease of use, and the ability to achieve high precision in solid removal. This makes them ideal for ensuring the quality and safety of beverages.
Q: How can one ensure the secure installation of a Laboratory Single Bag Filter?
A: To ensure a secure installation of a Laboratory Single Bag Filter, it is essential to use the proper bolts and fittings, ensuring that all components are tightly fastened and the gasket is properly seated. This prevents leaks and maintains the integrity of the filtration system.
Q: What is the typical flow rate for a Laboratory Single Bag Filter?
A: The flow rate for a Laboratory Single Bag Filter can vary depending on the specific model and the type of filtration required. Generally, they are designed for low flow applications, but higher flow rates may be achievable depending on the configuration and size of the filter bag used.