Single Bag Filter Housing
Durable, Efficient, and Versatile Filtration Solutions
Our single bag filter housings are specially designed filtration units that deliver exceptional performance and versatility. They are compact systems constructed to filter liquids efficiently, removing unwanted contaminants to meet your specific process requirements.
These housings are designed to accommodate a single filter bag, making them ideal for applications that require precision and reliability. Whether you need to protect delicate equipment, ensure process consistency, or meet compliance standards, our single bag filter housings provide a dependable solution.
Technical Specifications
| Filter Type | Bag Sizes | Flow Rate & Pressure Capacity | Operational Temperature & Pressure Limits |
|---|---|---|---|
| Side Inlet Bag Filter Housing | 01, 02, 03, 04 | Up to 40 m³/h, Pressure: 10–16 Bar | Temp: 150°C, Pressure: Max 16 Bar |
| Top Inlet Bag Filter Housing | 01, 02 | Up to 35 m³/h, Pressure: 8–12 Bar | Temp: 120°C, Pressure: Max 12 Bar |
| Tortoise-Back Single Bag Filter | 01, 02 | Up to 25 m³/h, Pressure: 6–10 Bar | Temp: 100°C, Pressure: Max 10 Bar |
| Cast Recessed Cover Single Bag Filter | 01, 02, 03, 04 | Up to 40 m³/h, Pressure: 10–16 Bar | Temp: 150°C, Pressure: Max 16 Bar |
| Flat Cover Single Bag Filter | 01, 02, 03, 04 | Up to 40 m³/h, Pressure: 10–16 Bar | Temp: 150°C, Pressure: Max 16 Bar |
| Carbon Steel Bag Filter | 01, 02, 03, 04 | 5–800 m³/h, Pressure: 0–1.6 MPa | Temp: 200°C, Pressure: Max 16 Bar |
| Laboratory Single Bag Filter | 01, 02, 03, 04 | 1–12 m³/h, Pressure: 0.7 MPa | Temp: 90°C, Pressure: Max 0.7 MPa |
Overview of Single Bag Filter Housing
What is a Single Bag Filter Housing?
A single bag filter housing is an essential component in filtration systems, designed to provide effective and efficient filtration solutions for various applications. It is a sturdy, compact unit that holds a single filter bag, which captures and removes particulates, contaminants, and debris from liquids. These housings are widely used across various industries, including water treatment, chemical processing, food and beverage production, and pharmaceuticals, where maintaining fluid purity and integrity is crucial.
The housing is typically constructed from durable materials, such as stainless steel, ensuring resistance to corrosion and compatibility with a wide range of fluids, including aggressive chemicals. The filter bag inside the housing is replaceable, allowing for flexibility and extended use over time. With configurations tailored to diverse flow capacities and filtration needs, our single-bag filter housing is a dependable solution for both high- and low-volume operations.
Key Advantages of Our Single Bag Filter Housings
We design our single-bag filter housings to deliver reliability, precision, and versatility, meeting your filtration requirements. Here are the key advantages:
Superior Durability and Corrosion Resistance
Our housings are crafted from high-quality stainless steel materials, such as SS304 or SS316, to ensure exceptional tolerance to corrosive substances and long-term operational performance. This makes them suitable for both industrial applications and demanding environmental conditions.High Filtration Efficiency
Engineered to deliver consistent results, our single-bag filter housings accommodate a range of filtration levels, from coarse to fine. They efficiently capture unwanted particles, maintaining fluid quality and reducing downtime in your processes.Easy Maintenance and Minimal Downtime
The quick-opening clamp or bolt closure design simplifies access to the filter bag, making replacement and maintenance straightforward. This feature reduces equipment downtime and enhances productivity by streamlining your workflow.Flexible Capacity Options
Available in multiple sizes and flow capacities, our housings can be customized to suit your specific application, whether it involves low-flow laboratory requirements or high-volume industrial processes. Compatibility with various filter bag ratings adds to the flexibility.Leak-Proof and Reliable Design
Precision-engineered seals ensure a tight, leak-proof fit during operation. This guarantees system integrity, reduces the risk of contamination, and preserves the consistency of filtered fluids every time.Cost-Effective Solution
With a reusable design and replaceable filter bags, our single bag filter housings offer long-term cost efficiency. They minimize operational expenses without compromising on performance or reliability.Wide Application Range
From industries such as chemicals and petrochemicals to beverages and water treatment, our housings adapt seamlessly to multiple uses, emphasizing their versatility and universal appeal.
Whatever your filtration challenge, our single-bag filter housings are engineered to support effective and efficient solutions tailored to your needs. If you require guidance on selecting the correct configuration for your setup, our technical support team is available to assist you every step of the way.
Features and Functional Design
High-Sealing Performance and Leak Prevention
Our product is meticulously engineered to offer exceptional sealing performance, ensuring that no leaks disrupt your operation. We achieve this through precise manufacturing techniques and high-quality materials designed to withstand high pressure and fluctuating temperatures. This feature not only eliminates the risk of system failures caused by leakage but also enhances the longevity of your infrastructure. Whether for industrial or residential applications, our design prioritizes reliability and efficiency, giving you peace of mind in every use.
Adjustable Support and Installation Flexibility
We understand that not all installations are the same, which is why our product is equipped with adjustable components to suit various setups. This adaptability simplifies the installation process, reducing time and effort. Our design caters to a wide range of applications, providing flexibility without compromising on stability or performance. With this feature, you can customize and fine-tune the product to meet specific requirements, ensuring optimal functionality across different scenarios.
Easy Maintenance and Cleaning
Maintaining our product is as straightforward as its installation. We incorporate user-friendly design features that allow quick access to components for inspection, cleaning, or replacement. This minimizes downtime and ensures that routine maintenance is an efficient process. Additionally, durable materials used in construction resist corrosion and wear, reducing the need for frequent upkeep. With our product, you save both time and resources while maintaining peak operational performance.
By combining innovative design with practical features, we aim to provide a solution that consistently meets your needs.
Applications of Single Bag Filter Housings
Our single bag filter housings are versatile solutions designed to meet diverse filtration needs across a range of industries. With their robust construction and flexibility, they are engineered to deliver reliable performance in demanding environments. Below, we detail key applications where these systems excel.
Industrial Applications in Oil, Gas, and Petrochemicals
We design single bag filter housings to handle the stringent requirements of the oil, gas, and petrochemical industries. These systems are critical for removing particulates and contaminants during processes like refining, storage, and transport. Common uses include:
- Filtration of lubricants to prevent equipment wear
- Removal of solids from crude oil and gas streams
- Clarification of fuels and solvents for safe processing
The durability of our housings ensures consistent operation under high pressures and temperatures, making them ideal for industrial-scale projects.
Use in Food, Beverage, and Pharmaceutical Industries
Our single bag filter housings are crafted to uphold the strict hygiene standards required in the food, beverage, and pharmaceutical sectors. These industries rely on efficient filtration to ensure product safety and quality. Typical applications include:
- Filtering syrups, oils, and other liquid ingredients to remove unwanted particles
- Removing sediment from beverages to maintain clarity and flavor
- Ensuring product purity during pharmaceutical manufacturing processes
Constructed with sanitary-grade materials, these housings support clean-in-place (CIP) procedures and resist contamination risks.
Suitability for RO Prefiltration and Desalination
Single bag filter housings are well-suited for reverse osmosis (RO) prefiltration and desalination systems. We design these units to protect sensitive RO membranes and enhance overall system longevity. Their applications include:
- Capturing fine particulates before water enters RO membranes
- Reducing fouling caused by organic matter and silt in desalination plants
- Improving overall water quality in industrial and municipal systems
By incorporating these filter housings into water treatment setups, users benefit from reduced maintenance and improved operational efficiency.
Our single bag filter housings demonstrate adaptability and reliability across numerous industries, underscoring their value as a critical component in diverse filtration processes.
Materials Used in Single Bag Filter Housing Construction
When developing durable and efficient single bag filter housings, we carefully select materials that ensure longevity, performance, and suitability for a wide range of industrial applications. Each material is chosen based on its unique properties and benefits, allowing us to address specific usage scenarios. Below, we detail the materials we use, their advantages, and how to determine the best option for your application.
Stainless Steel Options (304 and 316)
Stainless steel is one of the primary materials used in our single bag filter housings due to its unmatched strength and corrosion resistance. We offer two main grades to meet diverse operational needs:
304 Stainless Steel
Our 304 stainless steel housings are a cost-effective and reliable solution for general industrial use. This material offers excellent resistance to corrosion and oxidation in environments with moderate exposure to chemicals, moisture, and atmospheric conditions. It is a practical choice for water filtration, food processing, and general-purpose applications where affordability and reliability are key.316 Stainless Steel
For operations that demand superior resistance to harsh and aggressive environments, our 316 stainless steel housings stand out. This grade contains molybdenum, which significantly enhances performance against chlorides, acids, and salty conditions. Applications in marine industries, chemical processing, and pharmaceutical production often benefit from this material’s enhanced durability and protection. While 316 comes at a higher cost, its ability to withstand tough conditions ensures long-term reliability and reduced maintenance.
Benefits of Carbon Steel Housing
For applications where stainless steel properties may not be necessary, our carbon steel housings deliver excellent performance and value. Carbon steel is renowned for its strength and durability, making it well-suited to high-pressure applications and conditions involving less exposure to corrosive substances.
Cost-Effectiveness
Carbon steel is a more economical choice compared to stainless steel, allowing you to maintain high performance without exceeding budget constraints.Structural Integrity
The material’s inherent strength makes it ideal for processes that involve high-pressure systems or mechanical load-bearing. Applications such as industrial water treatment, HVAC systems, and similar environments benefit greatly from the robust properties of carbon steel.Customizable Coatings
To enhance corrosion resistance, we offer carbon steel housings with various protective coatings, such as epoxy or zinc plating. This customization ensures that even in moderately corrosive environments, carbon steel remains a viable option.
Choosing the Best Material for Your Application
Selecting the appropriate material for your single bag filter housing is critical for achieving optimal performance and maximizing the product lifespan. The decision depends on several factors specific to your operational environment, including chemical compatibility, temperature range, pressure levels, and budget considerations.
Evaluate Chemical Exposure: For applications involving corrosive substances such as acids, chlorides, or high salt content, we strongly recommend 316 stainless steel for maximum resistance. For standard operations, 304 stainless steel is a more economical and capable alternative.
Consider Operating Conditions: If your process involves high-pressure systems or structural demands with limited exposure to corrosive chemicals, carbon steel should be your material of choice. Coatings can further enhance its suitability while keeping costs manageable.
Balance Costs and Longevity: While stainless steel options tend to have a higher upfront cost, their robust corrosion resistance can reduce long-term maintenance and replacement expenses. For budget-conscious projects where performance is less reliant on corrosion resistance, carbon steel is a highly effective solution.
If you are unsure which material is best for your specific needs, our experienced team is ready to guide you through the selection process. We offer detailed consultation to ensure your single bag filter housing aligns perfectly with your expectations and usage requirements. Reach out to us for tailored recommendations or additional technical assistance.
By choosing the appropriate material, you not only enhance the efficiency of your filtration system but also secure long-term reliability, reduce maintenance, and operational cost savings.
Why Choose Our Single Bag Filter Housing?
Our Single Bag Filter Housing is designed to provide you with uncompromising reliability, exceptional performance, and versatile solutions to meet your filtration needs. Whether you’re ensuring the purity of liquids in industrial processes or maintaining rigorous standards in clean environments, our filter housing delivers a robust and efficient solution. Here’s why you can trust it to perform seamlessly in your operations:
Long-Lasting Durability with Customization Options
We build our Single Bag Filter Housing with durability in mind to ensure long-term dependability in even the most demanding environments. Manufactured using high-grade stainless steel, our filter housing resists corrosion and withstands high-pressure systems, minimizing maintenance costs and downtime over time.
To accommodate specific application requirements, we offer a range of customization options. From varying inlet/outlet sizes to specialized coatings, every detail can be tailored to align with your operational needs. This ensures that our filter housing integrates seamlessly into your system, providing a user-friendly and efficient solution.
Key benefits include:
- Robust stainless-steel construction for extended lifecycle.
- Superior resistance to chemical corrosion and wear over time.
- Customization options tailored to industry-specific needs.
Industry-Leading Engineering and Design
Our team incorporates industry expertise and precision engineering into every aspect of the Single Bag Filter Housing. We have carefully designed this product to streamline your filtration processes while optimizing performance. Features such as precision-sealed closures, ergonomic designs for easy bag changes, and minimal pressure drop across the housing ensure both efficiency and ease of use.
Additionally, we conduct all design processes in compliance with stringent industry standards, so you can trust the integrity and safety of every system we offer. This attention to detail results in a product that consistently enhances system reliability across applications.
Highlights of our engineering approach:
- Precision-engineered closures for secure operation and leak prevention.
- Low-pressure drop design to maintain fluid dynamics and efficiency.
- Easy-access housing for simplified maintenance and bag replacement.
Reliable Customer Support and After-Sales Service
We understand that your needs don’t end at the point of purchase. That’s why we pride ourselves on delivering exceptional customer support and comprehensive after-sales services. Our knowledgeable team is here to guide you through installation, system integration, and ongoing maintenance, ensuring optimal performance at every step.
Should you encounter challenges along the way, our technical support team is on standby to assist. From troubleshooting advice to ensuring proper maintenance routines, we are committed to delivering solutions that uphold your operational success.
Our support services include:
- Expert guidance during product setup and integration.
- Detailed troubleshooting resources for efficient problem resolution.
- Dedicated after-sales service to safeguard your investment.
Experience the perfect blend of durable construction, precision engineering, and top-tier support with our Single Bag Filter Housing. It’s not just a product; it’s a solution you can trust to optimize your filtration processes. Reach out to us today to learn more or to configure a system that meets your unique requirements!
single bag Filter Housings FAQs
Q: How does a single bag housing operate?
A: The single bag housing operates by directing the fluid through the bag filter, where contaminants are trapped inside the bag while the filtered liquid passes through. This process effectively reduces the load of dirt and particulates in the flowline, ensuring cleaner output.
Q: What are the typical materials used for single bag housings?
A: Single bag housings are commonly made from materials such as carbon steel and stainless steel. These materials are chosen for their durability, corrosion resistance, and ability to withstand various pressure ratings required in industrial filtration applications.
Q: What flow rates can single bag filter housings handle?
A: Single bag filter housings can typically handle flow rates measured in gallons per minute (gpm), and the specific flow rate depends on the size and design of the housing. Many units are designed to accommodate a wide range of flow rates for different filtration needs.
Q: Are there specific standards that single bag filter housings must meet?
A: Yes, single bag filter housings often need to comply with ASME code stamps and other industry regulations to ensure safety and reliability in industrial environments. Compliance with these codes helps guarantee that the equipment can handle the required pressure and performance standards.
Q: Can single bag filter housings be customized for specific applications?
A: Yes, We offer custom options for single bag filter housings, allowing for the selection of features such as lid designs, NPT or flange connections, and other accessories to meet specific filtration requirements.
Q: What are the advantages of using a single bag filter housing compared to multi-bag systems?
A: Single bag filter housings are often more economical and easier to maintain than multi-bag systems. They require less space, have lower initial costs, and are simple to operate, making them suitable for many industrial filtration applications.
Q: How do I know when to change the bag filter in the housing?
A: It is recommended to monitor the pressure differential across the bag filter. A significant increase in pressure indicates that the filter is becoming clogged and should be replaced. Regular maintenance and visual inspections can also help determine when to change the bag.
Q: What types of filtration applications are suitable for single bag filter housings?
A: Single bag filter housings are suitable for a variety of liquid filtration applications, including water treatment, chemical processing, food and beverage industries, and other industrial processes that require effective dirt and contaminant removal.
Q: What should I consider when selecting a single bag filter housing?
A: When selecting a single bag filter housing, consider factors such as the type of fluid being filtered, required flow rates, pressure ratings, material compatibility, and any specific industry standards that must be met. These factors will ensure optimal performance and longevity of the filtration system.