High-Pressure Filter Housing
Reliable Filtration for High-Pressure Systems
The SGA-D Series High-Pressure Filter Housing is purpose-built to deliver unparalleled filtration performance in demanding high-pressure systems. Designed with both robustness and cost efficiency in mind, this innovative solution is the ultimate choice for industries requiring strict purity standards and high operational reliability.
Crafted for Excellence Under Pressure
Pressure Ratings: The SGA-D series is engineered to withstand pressures ranging from 25 bar (360 PSI) to an impressive 400 bar (5800 PSI). This remarkable resilience ensures superior performance in high-stress environments, giving you peace of mind and system consistency.
Material Options: Offering flexibility for various industry needs, our housings are available in premium-grade stainless steel, carbon steel, and optional alloys to handle challenging environments and fluids without compromising durability or longevity.
Broad Compatibility: Whether your operations involve hydraulic oil, water, or chemical solutions, the SGA-D series is designed to seamlessly adapt to diverse applications, ensuring efficient filtration and fluid purity.
Certifications That Build Confidence: The SGA-D series meets global standards, holding certifications from ISO, ASME, and PED. These credentials demonstrate our commitment to reliability, safety, and excellence, making this filter housing a trusted choice for critical operations worldwide.
Technical Specifications
| Work pressure (bar) | 7 | 25 | 40 | 64 | 100 | 250 | 400 |
|---|---|---|---|---|---|---|---|
| Pressure correction factor | 1 | 3 | 5 | 8 | 12 | 12 | 12 |
Detailed specifications and explanations for various models of SGA-D series filter housings.
| Filter model | throughput | Maximum working pressure | Installation dimensions | Weight | Filter cartridge | Filter cartridge | |||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| m3/min | mm | kg | Model | Quantity | |||||||||
| at 7bar | bar g | A | B | C | D | E | F | G | H | ||||
| SGD-D-30 | 30 | 64 | 165 | 85 | R1/4” | 145 | 130 | 90 | 50 | 4 XM8 | 1.6 | 03/05 | 1 |
| D-60 | 60 | 64 | 165 | 85 | R3/8” | 145 | 130 | 90 | 50 | 4 XM8 | 1.6 | 03/10 | 1 |
| D-120 | 120 | 64 | 205 | 105 | R1/2” | 185 | 190 | 110 | 50 | 4 XM8 | 2.6 | 04/20 | 1 |
| D-180 | 180 | 64 | 230 | 105 | R3/4” | 205 | 190 | 110 | 50 | 4 XM8 | 2.8 | 05/20 | 1 |
| D-270 | 270 | 64 | 235 | 119 | R1” | 210 | 190 | 130 | 70 | 4 XM10 | 4.3 | 05/25 | 1 |
| D-360 | 360 | 64 | 290 | 119 | R 1 1/4” | 255 | 250 | 130 | 70 | 4 XM10 | 4.6 | 07/25 | 1 |
| D-480 | 480 | 64 | 315 | 150 | R 1 1/2” | 280 | 250 | 160 | 80 | 4 XM10 | 7.4 | 07/30 | 1 |
| D-720 | 720 | 64 | 405 | 186 | R 2” | 365 | 340 | 200 | 110 | 4 XM12 | 18.9 | 10/30 | 1 |
| SGD-D2-30 | 30 | 400 | 170 | 85 | R 1 1/4” | 150 | 130 | 90 | 50 | 4 X M8 | 5 | 03/05 | 1 |
| D2-60 | 60 | 400 | 170 | 85 | R3/8” | 150 | 130 | 90 | 50 | 4 X M8 | 5 | 03/10 | 1 |
| D2-120 | 120 | 400 | 210 | 105 | R1/2” | 190 | 190 | 110 | 50 | 4 X M8 | 9 | 04/20 | 1 |
| D2-180 | 180 | 400 | 235 | 105 | R3/4” | 215 | 190 | 110 | 50 | 4 X M8 | 9.5 | 05/20 | 1 |
| D2-270 | 270 | 400 | 250 | 119 | R1” | 220 | 190 | 130 | 70 | 4 X M10 | 14.5 | 05/25 | 1 |
| D2-360 | 360 | 400 | 305 | 119 | R 1 1/4” | 270 | 250 | 130 | 70 | 4 X M10 | 16 | 07/25 | 1 |
| D2-480 | 480 | 400 | 330 | 150 | R 1 1/2” | 295 | 250 | 160 | 80 | 4 X M10 | 27.5 | 07/30 | 1 |
| D2-720 | 720 | 400 | 420 | 186 | R 2” | 380 | 340 | 200 | 110 | 4 X M12 | 60 | 10/30 | 1 |
Built for Durability of Stainless Steel Filter Housing
The SGA-D series combines strength with flexibility, offering customizable materials to meet the diverse needs of various applications.
Materials:
- Upper Housing: Carbon steel (optional 16MnR III) or stainless steel (316 III)
- Lower Housing: Carbon steel (optional 16MnR III) or stainless steel (316 III)
- Seals: Fluorocarbon rubber
Connection Options:
- Flanged, threaded, or welded connections
Advanced Filtration Elements
Choose from three high-performance filter elements specifically designed to meet your unique filtration requirements, ensuring optimal efficiency across a wide range of applications.
- Polyester Filter Element
- Glass Fiber Filter
- Washable Stainless Steel Filter Element
- Accuracy Range: From 0.003 microns to 10 microns
Simplified Selection Guide
Making the right choice is easy with the SGA-D series. Here’s an example configuration for reference:
- Air Flow Rate: 360 m³/h
- Pressure: 64 bar
- Oil Removal Efficiency: 0.03 mg/m³
Hydraulic Filter Housings Key Applications
Experience the next level of filtration with the SGA-D series high-pressure filter housings. Designed for demanding industrial applications, these filter housings safeguard your systems and ensure operational excellence across multiple industries.
Applications Tailored to Your Needs
- Oil and Gas: Secure your operations by effectively removing contaminants from high-pressure fluid systems. Whether in exploration or refining, the SGA-D series protects equipment while optimizing your processes.
- Chemical Processing: Handle hazardous or sensitive materials with precision. These industrial filter housings deliver consistent filtration under extreme pressure, supporting regulatory compliance and maintaining process integrity.
- Manufacturing: Enhance your hydraulic systems and high-pressure machinery, ensuring seamless performance and durability across production lines.
Unmatched Filtration Accuracy
With an exceptional filtration range of 0.003 microns to 10 microns, the SGA-D series high-pressure filtration systems ensure system purity and help extend the lifespan of essential components. By removing even the finest contaminants, these filter housings support intricate processes in the harshest industrial environments. They’re an ideal solution for achieving stringent cleanliness standards and protecting your investments.
Why Choose the SGA-D Series?
- Reliable performance in extreme conditions
- Versatile applications across industries
- Customizable designs to meet your specific requirements
Upgrade Your System Today
Make your filtration system a powerhouse of reliability and efficiency. Contact us now to discover how the SGA-D series industrial filter housings can reshape your operations and elevate your performance.
How to Choose the Right High-Pressure Filter Housing?
Selecting the right high-pressure filter housing is crucial for maintaining system efficiency and reliability. Here’s a quick guide to help you make an informed decision:
1. Size Matters
The housing size determines its compatibility with your filtration system and the required filter elements. Ensure the housing fits seamlessly into your setup, considering both available space and operational needs.
2. Flow Capacity
Choose a housing that can handle your system’s flow rates without causing bottlenecks. Evaluate both maximum and minimum flow rates to ensure consistent performance under varying conditions.
3. Operating Pressure
Match the housing’s pressure rating to your system’s requirements. Our housings are engineered to withstand high operational stress, ensuring safety and durability even in demanding environments.
Understanding Differential Pressure
Differential pressure, the pressure drop across the filter, is a key factor in housing selection. Excessive pressure can strain your system, reduce efficiency, and lead to premature filter replacement.
- Optimize Performance: Our housings are designed to minimize pressure drops, ensuring smooth operation.
- Monitor Regularly: Many of our housings support pressure gauges, allowing you to track and address pressure buildup in real-time.
Customization for Your Needs
Every system is unique, and we offer tailored solutions to meet your specific requirements:
- Material Options: For corrosive or high-temperature environments, opt for stainless steel or other robust materials.
- Specialized Designs: Whether you need compact housings for tight spaces or enhanced filtration for sensitive processes, we can customize to meet industry standards and operational needs.
Key Takeaways
Choosing the right high-pressure filter housing involves considering size, flow, operating pressure, and differential pressure. With our customizable solutions, you can ensure optimal performance, safety, and efficiency for your system.
What Maintenance is Required for High-Pressure Filter Housings?
Proper maintenance is essential to ensure the performance, safety, and longevity of high-pressure filter housings. By focusing on regular inspections, timely filter replacements, and early detection of wear, you can avoid costly downtime and keep your system running smoothly.
Routine Inspections and Maintenance
To prevent issues before they escalate, follow these systematic maintenance steps:
1. Visual Inspections
- Check for Damage: Look for dents, cracks, or corrosion on the housing exterior, which may indicate internal weaknesses.
- Inspect Connections and Seals: Ensure all fittings are secure and seals are intact to maintain pressure integrity.
- Monitor Pressure Gauges: Compare gauge readings to recommended ranges. Deviations may signal clogs or internal issues.
2. Cleaning
- Exterior Cleaning: Remove dust and debris from the housing surface to prevent performance interference.
- Interior Cleaning: If accessible, clean the interior to remove residue buildup. Always follow manufacturer guidelines to avoid damage.
3. Scheduled Maintenance
Set a maintenance schedule based on your system’s operating conditions (e.g., pressure, temperature, and filtration medium). High-contaminant environments may require more frequent attention.
Replacing Filter Elements
Replacing filter elements is a critical part of maintenance. Follow these steps to ensure a smooth process:
Preparation
- Depressurize the System: Safely release pressure before opening the housing.
- Gather Tools: Have all necessary tools and replacement parts ready.
- Verify Compatibility: Ensure the new filter matches the housing’s size, material, and filtration rating.
Replacement Process
- Remove the Cover: Carefully unfasten the housing cover without damaging seals or connections.
- Extract the Used Element: Remove the old filter and check for residue or damage.
- Inspect the Interior: Look for clogs, residue, or wear before installing the new filter.
- Install the New Element: Align and secure the replacement filter properly.
- Reassemble the Housing: Tighten all seals and connections as per manufacturer specifications.
Post-Replacement Testing
Gradually repressurize the system and check for leaks, unusual noises, or pressure drops. Confirm the system is operating at optimal performance.
Recognizing Signs of Wear
Even with regular maintenance, wear and tear are inevitable. Watch for these indicators to know when it’s time to replace your filter housing:
- Reduced Filtration Efficiency: Increased contaminants despite regular filter changes.
- Seal Failures: Persistent leaks or frequent seal replacements.
- Corrosion or Cracks: Visible damage, especially around welds and seams.
- Abnormal Pressure Drops: Consistent drops outside normal ranges, signaling blockages or structural issues.
When to Replace Your Filter Housing
- Follow Manufacturer Guidelines: Adhere to the recommended lifespan for safe operation.
- Consider Operational Demands: Systems in extreme conditions may require earlier replacements.
- Schedule Safety Inspections: Regular professional assessments can identify replacement needs before failure occurs.
If you notice any of these signs, prioritize replacing the housing to maintain system safety and efficiency. For guidance, our technical support team is here to help.
FAQs About High-Pressure Filter Housing
Q: What is a high-pressure filter housing?
A: A high-pressure filter housing is a robust assembly designed to contain filter elements that remove contaminants from fluids under high operating pressure conditions, typically in industrial applications.
Q: What materials are commonly used for high-pressure filter housings?
A: High-pressure filter housings are commonly made from stainless steel due to its strength, durability, and resistance to corrosion, which is essential for maintaining the integrity of the filtration process.
Q: What is the operating pressure range for high-pressure filters?
A: The operating pressure for high-pressure filters can typically range from low pressures up to 1500 psi (pounds per square inch) or higher, depending on the specific design and application requirements.
Q: How do I determine the appropriate size of a high-pressure filter housing for my system?
A: The appropriate size of a high-pressure filter housing is determined by the required flow rate (measured in gpm or liters per minute), the type of fluid being filtered, and the specific application requirements to ensure efficient filtration.
Q: What types of filter elements are used in high-pressure filter housings?
A: High-pressure filter housings can accommodate various types of filter elements, including cartridge filters and hydraulic filter elements, designed to remove particles of different sizes, typically measured in microns.
Q: Can high-pressure filter housings be used for both liquid and gas applications?
A: Yes, high-pressure filter housings can be designed for various applications, including both liquid and gas filtration, depending on the specifications and requirements of the system.
Q: What is the role of differential pressure in high-pressure filters?
A: Differential pressure in high-pressure filters is an important parameter that indicates the pressure drop across the filter element; a significant increase in differential pressure can signal that the filter element is becoming clogged and needs to be replaced.
Q: How do I ensure the proper installation of a high-pressure filter housing?
A: To ensure proper installation, it is essential to follow the manufacturer's guidelines, including ensuring correct connection types (such as NPT or SAE), using appropriate o-rings, and verifying that the assembly is secure and leak-free.
Q: What applications typically require high-pressure filter housings?
A: High-pressure filter housings are commonly used in various industrial applications, including hydraulic systems, chemical processing, and water treatment, where efficient filtration is crucial for system performance and longevity.