Multi-Bag Filter Housing
Efficient Filtration | Long Service Life | Customizable Options
Experience efficient and reliable filtration with our expertly designed Multi-Bag Filter Housing, built to optimize industrial filtration processes while maintaining ease of operation and cost-effectiveness. Engineered for functionality and durability, this filtration system supports a wide range of industrial applications, ensuring consistently high-performance results.
Advanced Filtration Process
Our Multi-Bag Filter Housing system features a robust metal mesh framework that supports the filter bags internally. Here’s how the filtration process works for maximum efficiency:
- Flow Optimization: Liquid enters through the inlet and is evenly distributed across the filter bags, ensuring uniform filtration across the entire surface. This eliminates turbulence, enhancing filtration precision and consistency.
- Particle Retention: Impurities and contaminants are securely trapped within the filter bags as liquid flows from the inner to the outer surface of the bags. This ensures clean, uncontaminated liquid exits the housing while trapped impurities remain in the filter bags, even during bag replacement.
- High Strength Design: The filter bags are supported by reinforced stainless steel filter baskets, which enhance the flow rate and provide a large filtration surface, eliminating blockages. These baskets are designed to withstand high pressures while maintaining optimal performance over extended use.
Technical Specifications
| Operating conditions | |
|---|---|
| Design pressure: | 0.25 MPa / 0.6 MPa / 1.0 MPa |
| Maximum temperature resistance: | 200°C (depending on the filter cartridge) |
| Filter accuracy: | 1 μm to 40 mesh (precision optional) |
| Filter bag model: | Type 1, Type 2 |
| material | |
| Shell | SS304/SS316L/Q235/lined with PO, PPS, ECTFE |
| Filter element | PE, PA, PTFE, SS304, SS316L |
| Sealing ring | Silicone rubber seal SILICOME/Fluorocarbon rubber FKM/PTFE-coated seal ring PFA |
| surface treatment | |
| Surface treatment of inner and outer surfaces of cylinder | Mirror polishing Ra<0.4um, sandblasting, acid washing |
Key Features and Benefits
Benefits
- Efficient Performance: By ensuring consistent liquid distribution and minimizing turbulence, the filter system dramatically improves filtration efficiency, saving time and reducing operational costs.
- Ease of Maintenance: The quick-release filter assembly design allows for effortless disassembly and reassembly. Replacing or cleaning filter bags is a straightforward process, reducing downtime and facilitating smooth operations.
- Cost-Effective Solution: The primary consumable is the filter bag itself, which is economical to replace, making the system budget-friendly over time.
- Reliable Design: Constructed from high-strength stainless steel, the filter housing and baskets offer long-lasting durability and resistance to corrosion, even in the most demanding industrial environments.
Key Features
- Quick-Release Filter Cover and Assembly. Designed for maximum convenience, the quick-release connectors ensure that maintenance is simple and fast. This minimizes downtime and enables smooth, continuous operation.
- Optimized Filtration Process. The filter housing ensures an even liquid distribution over the entire filter surface, improving efficiency and preventing turbulence for reliable, high-quality filtration.
- Safe and Clean Maintenance. Impurities collected during filtration remain securely inside the filter bags, allowing for secure and mess-free disposal during bag replacement.
- High-Strength Filter Basket Design: Stainless steel reinforcement in the filter baskets increases surface area and ensures reliability under pressure, providing a robust solution for demanding filtration needs.
Whether you’re managing industrial liquid filtration, water treatment, or chemical processing, our Multi-Bag Filter Housing is the efficient, cost-effective solution to meet your needs.
How Multi-Bag Filter Housings Work?
Filtration Process Explained
Our multi-bag filter housings operate using a straightforward yet highly efficient filtration process. These systems are designed to manage high fluid volumes, ensuring reliable removal of contaminants across various industrial applications. The process begins when the fluid enters the filter housing and is evenly distributed across multiple filter bags. Each filter bag acts as a barrier, capturing particles and impurities based on the specified micron rating.
The parallel placement of bags within the housing maximizes the filtration surface area, reducing resistance and promoting a uniform flow. Once the fluid passes through the filters, the cleaned liquid exits the housing, ready for immediate use or further processing stages. Additionally, the secure sealing mechanisms in our housings prevent bypass, ensuring greater filtration accuracy and efficiency.
Advantages of Multi-Bag Design
The multi-bag design offers numerous benefits, particularly for operations that require high throughput and robust performance. One of the most significant advantages is scalability. By housing multiple filter bags, our systems handle larger fluid volumes without compromising filtration quality, making them ideal for demanding industrial environments.
Another key benefit is increased operational efficiency. The multi-bag configuration allows longer intervals between maintenance cycles, as multiple bags share the workload. This design reduces downtime and minimizes the need for frequent replacements, resulting in enhanced productivity and long-term cost savings.
Our systems also prioritize ease of maintenance. The quick-opening mechanisms and accessible housing design facilitate straightforward bag replacements, minimizing disruptions to your workflow. With a focus on durability and reliability, our multi-bag filter housings are designed to meet the operational demands of various industries. If you require assistance in selecting the right system for your application, our technical team is available to provide expert guidance tailored to your needs.
Applications of Multi-Bag Filter Housings
Our multi-bag filter housings are engineered for versatility, durability, and efficient performance across a range of demanding applications. Below, we outline the key industries where our filter housings deliver exceptional value, ensuring optimal filtration and reliability in diverse processes.
Water Treatment and Wastewater Management
Our multi-bag filter housings are an essential solution in water treatment and wastewater management systems. Designed to handle large volumes of liquid, they efficiently remove contaminants such as sediment, sludge, and suspended particles. By incorporating these housings into water treatment facilities, we help achieve cleaner discharge and ensure compliance with regulatory standards. Whether for municipal water systems or industrial wastewater processing, our filter housings provide reliable and cost-effective performance.
Oil and Gas Industry
The oil and gas sector demands robust and effective filtration, and our multi-bag filter housings are built to meet these challenges. They operate efficiently in applications such as refining, petrochemical production, and offshore drilling. By removing impurities such as sand, silt, and other contaminants from pipelines and process liquids, our filter housings ensure smoother operations and extend the lifespan of downstream equipment. Their high capacity and customization options make them an ideal choice for the rigorous demands of oil and gas filtration needs.
Food and Beverage Processing
Ensuring purity and safety in food and beverage production is critical, and our multi-bag filter housings play a pivotal role. They are designed to maintain the highest hygiene standards while effectively filtering process liquids, such as syrups, juices, oils, and water used in the manufacturing process. Our housings reduce the risk of contamination and optimizes production efficiency, meeting the industry’s stringent regulations. By choosing our filter housings, food and beverage processors can enhance product quality while maintaining cost-effective operations.
Chemical and Pharmaceutical Industries
The chemical and pharmaceutical industries require precision and reliability, and our multi-bag filter housings are tailored to meet these needs. They excel in handling aggressive fluids, high-viscosity liquids, and sensitive formulations. From removing particulates in chemical processing to ensuring the purity of pharmaceutical solutions, our filter housings provide unmatched performance. With options to customize materials and filter capacities, we support manufacturing processes that demand uncompromising quality and efficiency.
If you’d like assistance selecting the proper multi-bag filter housing for your specific application, feel free to reach out to our expert team. We are here to help you find the optimal filtration solution tailored to your particular needs.
Why Choose Our Multi-Bag Filter Housings?
Our multi-bag filter housing is a highly efficient and versatile solution designed for handling high-volume filtration requirements across a wide range of industrial applications. These housings are designed to accommodate multiple filter bags simultaneously, enabling high throughput while maintaining excellent filtration performance. Built from durable materials like stainless steel, they can withstand challenging operating conditions, including high-pressure and high-temperature environments.
The design ensures ease of use, featuring quick-opening closures that facilitate fast bag replacement and minimize downtime. Additionally, our housings are compatible with various filter bag specifications, offering tailored solutions to meet specific filtration demands. This adaptability makes them suitable for filtration processes ranging from coarse particle removal to fine filtration.
High-Quality Material Options
- 304 Stainless Steel and 316 Stainless Steel: Built to handle acidic and alkaline solutions, solvents, and neutral liquids, these materials ensure exceptional corrosion resistance and longevity, even under harsh conditions.
- Internal Corrosion-Resistant Coatings: For added durability, the interior is coated to withstand chemical exposure while maintaining structural integrity over extended use.
Advanced Design Features
- Multiple Bag Compatibility: Compatible with filter bags and filter screens in standard sizes (01# and 02#), allowing for easy, convenient bag replacement and flexible operation.
- Heating Jackets (Optional): Available with heating jackets to support processes that require temperature regulation, meeting diverse customer requirements with a pressure tolerance of up to 10 kg.
- Seamless and Secure Construction: A fully sealed design, combined with flanged connections, eliminates the risk of side leakage often seen in traditional filters, ensuring safe and efficient operation.
Customization Options for Specific Needs
We understand that filtration requirements vary across industries, which is why our multi-bag filter housings are designed with flexibility in mind. Our solutions can be customized to meet your specific process needs, whether you’re managing high flow rates, handling aggressive chemicals, or working within space constraints. We offer a range of bag capacities, port sizes, and material options to ensure compatibility with your system. This adaptability ensures efficient filtration performance while reducing downtime and maintenance demands.
Certifications and Quality Standards
Our multi-bag filter housings are designed to exceed industry standards for performance and safety. Engineered with high-quality materials, they comply with stringent certifications, including ASME and the Pressure Equipment Directive (PED), ensuring reliability in demanding operating conditions. Each unit undergoes rigorous testing to guarantee durability, leak-tight performance, and long operational life. By choosing our certified products, you can trust in a filtration solution that not only meets but also safeguards your production quality requirements.
Expert Support and Fast Delivery
When you choose our multi-bag filter housings, you’re not just getting a product but also access to our team of filtration experts. Our knowledgeable support staff is ready to offer guidance at every stage, from selecting the correct configuration to ensuring seamless installation and operation. We understand the importance of minimizing downtime, which is why we take pride in delivering fast without compromising quality. This commitment enables your operations to run smoothly and efficiently with minimal interruptions.
By choosing our multi-bag filter housings, you gain a reliable, customizable, and high-quality solution supported by exceptional expertise and service. For further assistance or to discuss your unique filtration needs, we invite you to contact us today.
Comparison with Other Filtration Systems
When selecting the right filtration system, understanding the differences between available options is crucial. We’re here to provide clarity and help you make an informed decision. Below, we compare some of the most common filtration housings we offer to highlight their unique advantages, helping you identify the best fit for your requirements.
Multi-Bag vs. Single-Bag Filter Housings
Our multi-bag and single-bag filter housings are designed with distinct applications in mind. Single-bag housings are ideal for low flow rates and simpler filtration tasks. They’re compact, cost-effective, and easy to operate, making them an excellent solution for smaller processes requiring reliable filtration.
By contrast, multi-bag filter housings are built for high-volume operations. These systems can accommodate multiple filter bags simultaneously, significantly enhancing surface area and throughput. Multi-bag housings are especially suitable for industrial processes where efficiency and speed are paramount. Their robust design enables extended operating cycles, reducing the frequency of maintenance and filter replacement.
The key differentiator lies in scalability. If your filtration needs are growing or involve handling high flow rates, our multi-bag filter housings provide the capacity and performance to keep pace with your operations.
Multi-Bag vs. Cartridge Filter Housings
While our multi-bag housings excel at managing higher flow rates and larger particulates, cartridge filter housings deliver unmatched precision and versatility. Cartridge housings are specifically designed for applications needing fine filtration, often removing particles as small as sub-micron sizes. They are commonly used in industries such as pharmaceuticals, food and beverage, and microelectronics, where strict cleanliness standards are mandatory.
Multi-bag housings, on the other hand, focus on volume over micron-level specificity. These housings are well-suited for pre-filtration or processes that involve removing coarser particulates. They operate with high efficiency in applications such as wastewater treatment, chemical processing, and oil and gas production.
Choosing between these two housings depends on the specific requirements of your process. For high-capacity filtration with less frequent filter element replacement, our multi-bag filter housings are the optimal choice. For operations that demand precision and compliance with stringent regulatory standards, our cartridge filter housings offer the best solution.
By offering a broad range of filtration systems, we ensure that you can select a configuration tailored to your exact needs. Whether you prioritize cost-efficiency, precision performance, or high-capacity filtration, we are here to guide you every step of the way.
How to Select the Right Multi-Bag Filter Housing?
Selecting the proper multi-bag filter housing depends on several key factors to ensure optimal performance and compatibility with your filtration system. We recommend considering the following:
Flow Rate Requirements: Determine the maximum flow rate your application demands. Our filter housings are available in various sizes and configurations to accommodate diverse flow capacities, allowing you to select a model designed for your specific rate, which will enhance efficiency.
Filtration Level: Understand your filtration objectives. The required level of filtration (measured in microns) will dictate the type of filter bags and housing you need. We offer housings compatible with a broad range of micron ratings to meet specific application needs.
Material Compatibility: Evaluate the chemical composition of the fluid being filtered. We provide housing made from materials such as stainless steel (304, 316) to ensure chemical resistance and durability, particularly for corrosive or abrasive applications.
Operating Conditions: Consider factors such as pressure, temperature ranges, and possible exposure to harsh environments. Each of our multi-bag filter housings is engineered with specific pressure and temperature limits, which are detailed in the product specifications for easy reference.
Number of Bags: Determine the number of filter bags required to handle your workload efficiently. Systems that frequently process large volumes benefit from housings with multiple filter chambers.
For assistance in selecting the correct housing, we recommend consulting our technical team. We can provide detailed recommendations tailored to your specific needs, ensuring long-term reliability and optimal performance.
Maintenance and Replacement Guidelines
Proper maintenance and timely replacement of components are essential for keeping your multi-bag filter housing in optimal condition. Follow these guidelines:
Routine Inspections: Regularly inspect the housing for signs of wear, corrosion, or damage. Pay close attention to seals, O-rings, and clamps, as these are critical for maintaining a leak-free operation.
Filter Bag Replacement: Monitor pressure differentials across the filter housing. A significant increase in pressure indicates that filter bags are clogged and need replacement. Always use compatible filter bags to ensure a proper fit and avoid operational issues.
Cleaning Procedures: Periodically clean the interior of the housing when replacing filter bags. Flush the system with a compatible cleaning agent to remove any residue or contaminants that may have accumulated.
Seal and Gasket Maintenance: Inspect gaskets and seals for wear or deformation. Replace these components immediately if they show signs of degradation to maintain a proper seal.
Bolts and Clamps: Check that all bolts, clamps, and fasteners are securely tightened to prevent fluid leaks during operation. Loose components may compromise the system’s performance.
If persistent operational issues arise despite following these maintenance practices, or if any irregularities are detected, contact our support team. We are here to troubleshoot problems, provide spare parts, and ensure your filtration system operates smoothly. For detailed instructions specific to your product, refer to the user manual or contact us for personalized guidance.
| Specifications | 3--1 | 3--2 | 4--1 | 4--2 | 6--2 | 8--2 | 10--2 | 13--2 |
|---|---|---|---|---|---|---|---|---|
| Total height (H1) mm | 1670 | 1990 | 1690 | 2010 | 2100 | 2100 | 2200 | 2200 |
| Diameter (OD) mm | 450 | 450 | 550 | 550 | 700 | 800 | 1000 | 1200 |
| Number of filter bags | 3 | 3 | 4 | 4 | 6 | 8 | 10 | 13 |
| Filter bag dimensions mm*mm | 180*430 | 180*810 | 180*430 | 180*810 | 180*810 | 180*810 | 180*810 | 180*810 |
| Filter area (m²) | 0.75 | 1.5 | 1 | 2 | 3 | 4 | 5 | 6.5 |
FAQs About Multi-Bag Filter Housing
Q: What are multi-bag filter housings used for?
A: Multi-bag filter housings are utilized in industrial filtration processes to effectively remove contaminants from liquids and gases. They are designed to hold multiple filter bags, enhancing the filtration capacity and efficiency.
Q: What materials are commonly used for multi-bag filter housings?
A: Multi-bag filter housings are often constructed from materials such as 304 or 316 stainless steel, which provide durability and resistance to corrosion, ensuring long-lasting performance in various industrial applications.
Q: How do I select the right size filter bag for my multi-bag filter housing?
A: When selecting a size filter bag for your multi-bag filter housing, it is essential to consider factors such as the flow rate, the type of contaminant, and the specific dimensions of the bag housings. Consult with an expert if necessary to ensure optimal performance.
Q: What is the significance of the ASME code in relation to multi-bag filter housings?
A: The ASME code ensures that multi-bag filter housings meet specific safety and quality standards for pressure vessels. Utilizing housings with an ASME code stamp indicates compliance with industry regulations, which is crucial for operational safety.
Q: Can multi-bag filter housings be used in duplex configurations?
A: Yes, multi-bag filter housings can be configured in duplex arrangements, allowing for continuous operation. This setup enables one housing to be in service while the other is being cleaned or replaced, minimizing downtime.
Q: What accessories are available for multi-bag filter housings?
A: Various accessories for multi-bag filter housings include valves, covers, flanges, and perforated baskets. These components enhance the functionality and adaptability of the filter housing for specific applications.
Q: How do I ensure the proper installation of a multi-bag filter housing?
A: To ensure proper installation of a multi-bag filter housing, it is vital to follow the manufacturer’s guidelines and industry standards. This includes securing all connections and ensuring that the housing is piped together correctly to prevent leaks.
Q: What are the advantages of using bag filter housings compared to cartridge filters?
A: Bag filter housings offer several advantages over cartridge filters, including higher contaminant holding capabilities, lower operating costs, and the ability to handle larger volumes of liquid or gas. They are also more economical for large-scale filtration needs.
Q: How can I determine the contaminant holding capabilities of my bag filter?
A: The contaminant holding capabilities of a bag filter can be determined by its design, material, and size. Detailed specifications provided by the manufacturer will indicate the maximum amount of contaminants the filter can handle effectively.
Q: What safety measures should be considered when operating multi-bag filter housings?
A: When operating multi-bag filter housings, it is essential to implement safety measures such as regular maintenance checks, using appropriate pressure ratings (like 150 psi), and ensuring that all safety devices are functional to prevent accidents and ensure efficient operation.